I had no problem upgrading my 4511 shortly ago, it's possible your cf has a
bad block or something and a format from a new image may fix it, kinda hard
to say. 

Dave

> -----Original Message-----
> From: Mine GO BOOM [mailto:minegoboom at gmail dot com] 
> Sent: Sunday, July 18, 2004 5:27 PM
> To: m0n0wall at lists dot m0n0 dot ch
> Subject: [m0n0wall] Problem upgrading from .15 to .16
> 
> When I use the upgrade firmware, it errors out with the 
> following message with the .16 image:
> 
> Warning: rename(/ftmp/phpU6q5d0,/ftmp/firmware.img): No such 
> file or directory in /usr/local/www/system_firmware.php on 
> line 101 Warning:
> unlink(/ftmp/firmware.img): No such file or directory in 
> /usr/local/www/system_firmware.php on line 115
> 
> If I upgrade from .15 to .15, it works. The md5sum on my 
> downloaded file matches that on the website. Does this mean 
> I'll have to manually flash the hard drive to upgrade?
> 
> -Murphy
> 
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>